Designed for Indian Warehouses: High-Quality Pallet Racking Solutions

Pallet Rack

Feeling overwhelmed by a cluttered warehouse? Struggling with limited space for product storage or inefficient handling of palletized goods? Inefficient pallet storage can lead to lost time searching for items, damaged products due to overloading, and wasted floor space.

Take control of your warehouse storage with Adequate Steel's robust and adaptable pallet racking systems. Crafted from high-quality steel, these versatile racks offer a cost-effective and customizable storage solution specifically designed for palletized goods in Suratn businesses.

Benefits of Using Adequate Steel's Pallet Racks:

Pallet Rack
  • Durability & Strength: Built from high-grade steel, our pallet racks can withstand heavy loads and demanding industrial conditions commonly found in Suratn warehouses.
  • Space Optimization: Maximize your warehouse space utilization! Our pallet racking systems allow for efficient storage of palletized goods on multiple tiers, optimizing vertical space and freeing up valuable floor area for operations.
  • Improved Inventory Management: Organize your palletized inventory with ease. Our clear labeling system and easy access to all pallets ensure efficient stock control and faster product retrieval, boosting productivity for your warehouse staff.
  • Enhanced Safety & Accessibility: Our sturdy pallet racks promote safety by keeping products organized and preventing accidents. Wide aisles and easy access to pallets improve workflow and worker safety, complying with Indian safety regulations.
  • Cost-Effectiveness: Get the most out of your storage budget! Pallet racking systems offer a cost-efficient solution compared to pre-fabricated alternatives, minimizing upfront investment and maximizing storage capacity.

Applications of Pallet Racking Systems

Warehouses

Warehouses

Optimize storage capacity for a wide range of palletized goods in warehouses across various industries.

Factories

Factories

Streamline production processes with efficient storage and handling of palletized raw materials and finished products.

Distribution Centers

Distribution Centers

Ensure efficient order fulfillment with organized storage and easy access to palletized inventory.

Cold Storage Facilities

Cold Storage Facilities

Maintain optimal temperatures for perishable goods stored on pallet racks.

Enhance Product Visibility! Invest in High-Quality Pallet Racks Today.

Showcase your products in the best light possible with our premium Pallet Racks. Elevate visibility, enhance product presentation, and captivate your customers effortlessly.

Discover Products

Types of Pallet Racks

Selective Pallet Racking

Feature Description
Material High-quality steel construction for durability and strength
Finish Powder-coated finish for enhanced protection against corrosion and wear
Load Capacity Varies depending on configuration; typically ranges from 2,000 to 5,000 pounds per level
Size Options Available in various heights, widths, and depths to accommodate different storage needs
Beam Types Standard, step, or box beams for versatility and compatibility with different pallet types
Configuration Single-sided or double-sided for optimal space utilization and accessibility
Decking Options Wire mesh, plywood, or steel decking for diverse storage requirements
Installation Boltless assembly for quick and easy setup
Safety Features Optional accessories such as column protectors, rack guards, and safety netting
Compatibility Compatible with forklifts and pallet jacks for efficient loading and unloading
Customization Additional accessories available, including dividers, bins, and signage

Features:

Customizable Configuration: Tailor your storage space to fit your exact needs, whether you're storing large, bulky items or smaller, delicate merchandise.
Space Optimization: Maximize your warehouse space with vertical storage solutions, freeing up valuable floor space for enhanced workflow.
Durability and Strength: Crafted from high-quality materials, our pallet racks ensure long-lasting performance, providing a sturdy foundation for your inventory.
Easy Accessibility: Swiftly locate and retrieve items with our user-friendly design, reducing downtime and streamlining operations.
Scalability: Grow your storage capacity effortlessly as your business expands, thanks to our modular system that allows for seamless expansion.

Benefits:

Efficiency Boost: Increase productivity and efficiency by maintaining a well-organized storage environment, reducing search times and minimizing errors.
Cost Savings: Maximize your ROI with a storage solution that optimizes space utilization, reducing the need for additional facilities or costly expansions.
Enhanced Safety: Promote a safer working environment with easy access to inventory, minimizing the risk of accidents and injuries.
Improved Inventory Management: Keep track of your inventory effortlessly, ensuring accurate stock levels and preventing overstock or stockouts.
Customer Satisfaction: Exceed customer expectations with prompt order fulfillment, thanks to the swift retrieval capabilities of our pallet racks.

Transform your storage facility into a well-oiled machine with our Selective Pallet Racks. Elevate your storage solutions today and unlock the full potential of your space.
Take the first step towards optimized storage! Order now and revolutionize your warehouse operations

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Double Deep Pallet Rack

Feature Description
Material Heavy-duty steel construction ensures durability and long-lasting performance
Finish Powder-coated finish for added protection against rust and scratches
Load Capacity Typically ranges from 3,000 to 6,000 pounds per level, depending on configuration
Size Options Available in various heights, widths, and depths to accommodate different storage needs
Beam Types Box beams designed to support heavy loads and provide stability
Configuration Double-deep design allows for higher storage density while maintaining accessibility
Accessibility Requires specialized forklift with extended reach for loading and unloading
Decking Options Wire mesh decking for increased ventilation and visibility of stored items
Installation Bolted assembly for sturdy and secure installation
Safety Features Optional features include aisle guards, rack protectors, and safety netting
Compatibility Compatible with standard forklifts and pallet jacks for versatile handling of palletized goods
Customization Additional accessories available, such as pallet supports, row spacers, and safety signage

Features:

❖ Double-Depth Design: Allows for storing inventory two pallets deep, maximizing storage capacity.
❖ Sturdy Construction: Built with durable materials for long-lasting performance and safety.
❖ Streamlined Accessibility: Easy access to goods, reducing retrieval time and improving efficiency.
❖ Customizable Configurations: Adjustable to fit various warehouse layouts and storage needs.
❖ Scalable: Expandable vertically to accommodate growing inventory demands.

Benefits:

❖ Maximized Storage Space: Store twice as much inventory in the same footprint, optimizing warehouse space utilization.
❖ Enhanced Safety: Securely store valuable goods with confidence, thanks to the sturdy construction and safety measures.
❖ Increased Efficiency: Quick and easy access to inventory reduces time spent searching, streamlining operations.
❖ Versatility: Adaptable to changing storage requirements, ensuring flexibility as your business grows.
❖ Peace of Mind: With efficient storage and easy access, focus on core operations without worrying about inventory management.

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Carton Flow Pallet Racking

Feature Description
Material Constructed from durable steel components, ensuring strength and reliability
Finish Powder-coated finish provides resistance to corrosion and enhances longevity
Flow System Gravity-fed rollers or wheels allow cartons to flow smoothly from loading to picking positions
Load Capacity Varies depending on configuration and size, typically ranging from 50 to 100 pounds per linear foot
Size Options Available in various heights, widths, and depths to suit different storage space requirements
Carton Flow Beds Adjustable bed widths accommodate various carton sizes and configurations, enhancing flexibility
Lane Configurations Single or multiple lane configurations available to optimize space utilization and flow efficiency
Carton Control Brake rollers or speed controllers regulate carton speed and prevent unwanted movement
FIFO System First-In-First-Out (FIFO) system ensures efficient rotation of inventory, reducing stock spoilage
Installation Modular design allows for easy installation and reconfiguration, minimizing downtime
Safety Features Integrated safety features such as end stops and lane dividers ensure secure carton flow management
Compatibility Compatible with pallet jacks and forklifts for seamless loading and unloading operations
Customization Additional accessories available, including inclined shelves, label holders, and flow lane separators

Features:

Streamlined Organization: Effortlessly categorize and access your inventory with our innovative pallet racking system.
Space Optimization: Maximize your warehouse space utilization, allowing you to store more goods efficiently.
Dynamic Flow: Experience the seamless movement of goods with our gravity-driven flow system, ensuring swift and smooth access to products.
Customizable Configurations: Tailor the racking layout to your specific needs, optimizing workflow and enhancing productivity.
Durability: Crafted from high-quality materials, our racking system guarantees long-lasting performance and reliability.
Easy Installation: Quick and hassle-free setup means minimal disruption to your operations.

Benefits:

Efficiency Amplified: Save time and effort with easy access to goods, enhancing overall workflow efficiency.
Reduced Labor Costs: Minimize labor requirements with an intuitive storage solution that streamlines processes.
Enhanced Safety: Eliminate the risk of accidents and injuries associated with disorganized storage spaces.
Boosted Productivity: Empower your workforce to accomplish more in less time, fostering a culture of efficiency and success.
Customer Satisfaction: Deliver orders promptly and accurately, delighting your customers with swift service and reliable inventory management.

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Cantilever Pallet Rack

Feature Description
Material Heavy-duty steel construction ensures durability and strength, capable of withstanding heavy loads
Finish Powder-coated finish provides protection against corrosion and enhances the rack's lifespan
Load Capacity Variable load capacities per arm and overall rack, depending on configuration and size
Arm Length Adjustable arm lengths accommodate various lengths of materials, such as lumber, pipes, or steel bars
Configuration Single-sided or double-sided configurations available to suit different storage space layouts
Vertical Height Available in various heights to maximize vertical storage space and accommodate tall or long items
Arm Adjustability Arms can be easily adjusted to different heights to accommodate changing inventory or storage needs
Accessibility Open-front design allows for easy access and retrieval of long and bulky items
Installation Bolted assembly for secure installation, with options for floor mounting or anchoring to concrete
Safety Features Arm end-stops prevent materials from sliding off, while optional accessories like rack guards enhance safety
Compatibility Compatible with forklifts and overhead cranes for efficient loading and unloading operations
Customization Additional accessories available, including wire mesh decking, tray supports, and rack extensions

Features:

Unmatched Versatility: With its adjustable arms, this rack accommodates a wide range of items, from long pipes to bulky lumber, keeping your workspace tidy and efficient.
Heavy-Duty Construction: Crafted from durable materials, this rack is built to withstand the demands of industrial environments, ensuring long-lasting reliability.
Streamlined Accessibility: Easily access your stored items without hassle or delay, thanks to the open design that allows for quick loading and unloading.
Space Optimization: Maximize your available space with the Cantilever Pallet Rack's space-saving design, freeing up valuable floor space for increased productivity.

Benefits:

Effortless Organization: Experience the joy of a clutter-free workspace, where everything has its place, promoting a sense of calm and focus.
Enhanced Efficiency: Save time and effort with easy access to your stored items, eliminating frustrating searches and unnecessary delays.
❖ Peace of Mind: Trust in the robust construction of this rack to securely hold your valuable inventory, providing peace of mind and confidence in your storage solutions.
Professional Appearance: Impress clients and colleagues alike with a well-organized and visually appealing storage setup, reflecting professionalism and attention to detail.

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Multi-Tier Pallet Rack

Feature Description
Material Constructed from robust steel components, ensuring durability and stability under heavy loads
Finish Powder-coated finish provides resistance to corrosion and wear, extending the rack's lifespan
Load Capacity Variable load capacities per level and overall rack, depending on configuration and size
Tier Levels Multiple tier levels provide increased vertical storage space, maximizing warehouse floor utilization
Access Platforms Intermediate platforms or walkways facilitate access to upper levels for picking and stocking tasks
Staircases Built-in staircases or ladders offer safe access between tiers, enhancing efficiency and safety
Safety Features Guardrails, handrails, and kick plates ensure worker safety on elevated platforms and walkways
Configuration Single or multi-bay configurations available to accommodate different warehouse layouts
Accessibility Open-front design allows for easy access to pallets on all tiers, improving picking and stocking efficiency
Installation Bolted assembly for secure installation, with options for floor anchoring or suspended installations
Compatibility Compatible with forklifts and pallet jacks for efficient loading and unloading operations
Customization Additional accessories available, including pallet supports, safety gates, and aisle marking systems

Features:

Maximized Space Utilization: Say goodbye to wasted space. Our Multi-Tier Pallet Rack optimizes vertical storage, making the most of every inch.
Customizable Configurations: Tailor the rack to your needs. With adjustable tiers and configurations, it adapts to your inventory, not the other way around.
Heavy-Duty Construction: Built to last, our pallet rack is constructed with high-quality materials, ensuring durability and reliability for years to come.
Easy Accessibility: Retrieve items effortlessly. Each tier is easily accessible, reducing retrieval time and streamlining operations.

Benefits:

Effortless Organization: Experience the joy of a clutter-free environment. Our pallet rack transforms chaos into order, giving you peace of mind and clarity.
Increased Productivity: With everything in its place, productivity soars. Spend less time searching and more time focusing on what matters most.
Enhanced Safety: Protect your inventory and your team. Our sturdy construction and secure design provide peace of mind, ensuring a safe working environment.
Cost Savings: Maximize your investment. By optimizing space and streamlining operations, our pallet rack helps you save both time and money.

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Drive-In Pallet Racking

Feature Description
Material Heavy-duty steel construction ensures durability and strength, capable of withstanding heavy loads
Finish Powder-coated finish provides resistance to corrosion and enhances the rack's lifespan
Load Capacity High load capacities per bay and overall rack, suitable for dense storage of palletized goods
Drive-In Design Dense storage configuration allows forklifts to drive directly into the rack for loading and unloading
Last-In-First-Out (LIFO) Ideal for storing homogeneous products with low turnover rates, maximizing storage space utilization
Configuration Single or double-sided configurations available to suit different warehouse layouts
Lane Depth Variable lane depths accommodate different pallet sizes and configurations, maximizing storage density
Entry and Exit Separate entry and exit lanes facilitate efficient forklift movement within the rack system
Guide Rails Guide rails along the pallet rails ensure proper alignment of pallets and prevent damage to the rack
Safety Features End-of-aisle protectors and column guards enhance safety and prevent damage from forklift collisions
Installation Bolted assembly for secure installation, with options for floor anchoring or suspended installations
Compatibility Compatible with reach trucks and counterbalance forklifts for efficient loading and unloading operations
Customization Additional accessories available, including pallet stops, row spacers, and load labels

Benefits:

Maximized Space Utilization: Say farewell to wasted warehouse space! Our Drive-In Pallet Racking system optimizes every inch, allowing you to store more inventory efficiently.
Enhanced Accessibility: No more wasting time searching for items buried deep within your warehouse. With our system, goods are easily accessible, saving you valuable time and increasing productivity.
Improved Inventory Management: Keep track of your inventory effortlessly. Our racking system provides clear visibility, making it simple to monitor stock levels and replenish as needed.
Customizable Configurations: Tailor the racking system to fit your specific needs. Whether you're storing bulky items or fragile goods, our customizable configurations ensure a perfect fit for your inventory.

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Pallet Flow Rack

Feature Description
Material Robust steel construction ensures durability and stability under heavy loads
Finish Powder-coated finish provides resistance to corrosion and enhances the rack's lifespan
Load Capacity High load capacities per lane and overall rack, suitable for dense storage of palletized goods
Flow System Gravity-fed rollers or wheels allow pallets to flow smoothly from loading to picking positions
FIFO System First-In-First-Out (FIFO) system ensures efficient rotation of inventory, reducing stock spoilage
Configuration Single or double-sided configurations available to suit different warehouse layouts
Lane Depth Variable lane depths accommodate different pallet sizes and configurations, maximizing storage density
Entry and Exit Separate entry and exit lanes facilitate efficient pallet movement within the rack system
Speed Control Brake rollers or speed controllers regulate pallet speed and prevent unwanted movement
Safety Features Lane separators and pallet stops ensure proper pallet alignment and prevent jams in the flow system
Installation Bolted assembly for secure installation, with options for floor anchoring or suspended installations
Compatibility Compatible with reach trucks and counterbalance forklifts for efficient loading and unloading operations
Customization Additional accessories available, including lane dividers, flow lane labels, and safety signage

Features:

Dynamic Flow Control: Say goodbye to manual sorting and hello to fluid inventory management. Our Pallet Flow Rack employs advanced flow control mechanisms, ensuring your products glide effortlessly for quick retrieval.
Space Optimization: Maximize every inch of your storage space with our compact yet capacious rack design. By utilizing vertical space efficiently, you can store more inventories without sacrificing accessibility.
Durable Construction: Built to withstand the rigors of heavy-duty use, our Pallet Flow Rack boasts rugged construction, providing lasting durability and reliability. Invest in quality that endures.

Benefits:

Time Savings: Streamline your workflow and minimize downtime with swift and hassle-free access to your inventory. Experience a seamless operation that enhances productivity and efficiency.
Increased Productivity: Empower your team with a storage solution that facilitates faster retrieval, allowing them to focus on what truly matters – serving your customers.
Optimized Space Utilization: Say goodbye to cluttered aisles and wasted space. Our Pallet Flow Rack optimizes your warehouse layout, maximizing storage capacity while maintaining accessibility.

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Push Back Pallet Rack

Feature Description
Material Heavy-duty steel construction ensures durability and strength, capable of withstanding heavy loads
Finish Powder-coated finish provides resistance to corrosion and enhances the rack's lifespan
Load Capacity High load capacities per lane and overall rack, suitable for dense storage of palletized goods
Push Back Design Nested carts on inclined rails allow pallets to be pushed back by subsequent loads, maximizing storage
Last-In-First-Out (LIFO) Ideal for storing multiple SKUs with varying turnover rates, maximizing storage space utilization
Configuration Single or double-sided configurations available to suit different warehouse layouts
Lane Depth Variable lane depths accommodate different pallet sizes and configurations, maximizing storage density
Entry and Exit Separate entry and exit lanes facilitate efficient pallet movement within the rack system
Safety Features Cart brakes and locking mechanisms ensure pallets remain securely in place during loading and unloading
Installation Bolted assembly for secure installation, with options for floor anchoring or suspended installations
Compatibility Compatible with reach trucks and counterbalance forklifts for efficient loading and unloading operations
Customization Additional accessories available, including lane dividers, pallet stops, and row spacers

Features:

Space Optimization: Utilize your warehouse space to its fullest potential with the compact design of our Push Back Pallet Rack. Say goodbye to wasted space and hello to increased storage capacity.
Time Efficiency: With push-back functionality, loading and unloading become a breeze. Experience faster retrieval times and smoother inventory management, saving you valuable time and resources.
Versatile Configuration: Customize the rack layout to suit your specific needs. Whether you're storing perishable goods or heavy-duty items, our system adapts to accommodate various product types.
Durability: Crafted from high-quality materials, our pallet rack ensures long-lasting performance, providing a reliable storage solution for years to come.
Safety Assurance: Rest easy knowing your inventory is securely stored. Our rack system is engineered with safety in mind, reducing the risk of accidents and product damage.

Benefits:

Maximized Efficiency: By optimizing space and streamlining operations, our Push Back Pallet Rack enhances overall warehouse efficiency, empowering your business to thrive.
Increased Productivity: Spend less time navigating cluttered aisles and more time fulfilling orders. Our system enables seamless inventory management, boosting productivity levels.
Reduced Costs: Cut down on wasted space and unnecessary labor hours. Our solution helps you minimize operational costs while maximizing profit margins.
Peace of Mind: Trust in a storage solution that prioritizes safety and reliability. With our Push Back Pallet Rack, you can focus on growing your business with confidence.

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Designing Your Perfect Pallet Racking System: A Guide for Indian Businesses

Optimizing your warehouse storage with pallet racking systems requires careful planning. Here at Adequate Steel, we understand the importance of getting it right from the start. This guide provides a basic overview of key factors to consider when designing your pallet racking system for maximum efficiency and safety in your Indian business.

1. Determining Load Beam Length:

  • (A) Forklift Compatibility: The type of forklift you use plays a crucial role in determining the length of your load beams.
  • (B) Counterbalanced Forklifts: For these commonly used forklifts, consider the maximum width of your pallets and the desired number of pallets between upright frames.
  • (C) Outrigger Forklifts: The design width should match the wider dimension between your load or the outrigger forks.
  • (D) Standard Allowances: Factor in standard clearances for safe operation. This includes approximately 4 inches between each load and 3 inches between loads and the upright frame.

2. Calculating Beam Capacity:

Adequate Steel offers a variety of beam capacities to suit your specific needs. Here's a simplified approach to estimate beam capacity:

  • Beam Capacity = Load Weight x Number of Pallets
    This calculation helps determine the appropriate beam type for your application. For example, single-level pallet racks might require lower beam capacity compared to multi-level systems storing heavier loads.

3. Designing Upright Frames:

  • (A) Frame Depth: The frame depth should be at least 6 inches less than the pallet stringer dimension (consider using 3-inch increments for easier calculations).
  • (B) Row Spacer Length: This is calculated as (Number of Pallets or Load Overhang x 2) + 6 inches (approximate).
  • (C) Wall Fix Length: Add 6 inches to the load overhang or pallet length to determine the wall fix length.
  • (D) Frame Capacity: The frame capacity depends on several factors such as the load supported by the beams, desired vertical shelf spacing, number of levels per bay, and the total number of bays per row.

Remember: This is a general guide. For a customized pallet racking solution tailored to your specific needs and Indian safety regulations, consult with our team of experts at Adequate Steel. We'll help you design the perfect pallet racking system to maximize your storage space, boost efficiency, and ensure a safe work environment in your warehouse.

Understanding the Essential Components

Optimizing your warehouse storage starts with understanding the building blocks of your pallet racking system. Here at Adequate Steel, we use high-quality components to ensure the strength and safety of your storage solution.

    pallet racking
  • Load Beams: These horizontal beams are the workhorses, supporting weight on shelving or pallet supports. We offer various beam types like step beams, box beams, and structural beams, each designed for specific load capacities.
  • Upright Frames: These vertical columns form the backbone of the racking system. Their size and design vary depending on the chosen rack style and weight requirements. Upright frames feature punched holes or slots for securely attaching load beams.
  • Diagonal Braces: These crucial components provide stability and rigidity, particularly in selective pallet racking systems. They are welded between upright columns for added support.
  • Wire Decks: More than just a shelf, wire decks offer a safety feature by preventing palletized items from rolling off and potentially injuring workers. They also allow for better visibility of stored goods.
  • Adequate Steel: We use only the highest quality components to ensure your pallet racking system is built to last and keeps your warehouse operations safe and efficient. Contact us today to discuss your specific storage needs and explore the right components for your customized pallet racking solution.


Why Choose Adequate Steel for Your Pallet Racking Needs in Surat?

Built for Your Business, Built for India: Here at Adequate Steel, we understand the unique needs of Indian businesses. That's why our pallet racking systems offer:

pallet racking
  • Strength & Durability: Crafted from high-grade Indian steel to withstand heavy loads and demanding warehouse conditions.
  • Space Optimization Experts: Maximize your storage capacity with our space-saving pallet rack designs, freeing up valuable floor space in your warehouse.
  • Cost-Effective Solutions: Get the most out of your budget! Our pallet racks offer exceptional value compared to pre-fabricated options.
  • Local Support, Nationwide Reach: We source materials locally and have a team of experts across India to assist you with choosing and installing the perfect racking system.
  • Choose Adequate Steel for reliable, space-saving, and affordable pallet racking solutions. Let's conquer warehouse clutter and boost your business efficiency together!
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